Aluminum Alloy PLC Control Cabinet Metal Process Control Panel
Product Describe:
1. Petrochemical Industry
Used to control pumps, valves, fans, and other equipment in oil
extraction, refining, and chemical production, suitable for Zone 1
and Zone 2 explosive gas environments .
2. Metallurgy and Aluminum Processing
Applied in production lines such as aluminum extruders and metal
smelting to control parameters like temperature, pressure, and
speed, improving automation levels.
3. Pharmaceutical and Food Industries
Suitable for explosion-proof, dust-proof, and corrosion-resistant
environments in pharmaceutical manufacturing, food processing,
etc., such as fermentation tank control and packaging production
lines.
4. Wastewater Treatment and Water Conservancy Projects
Used for automated control in pump stations, floodgates, and
wastewater treatment plants, supporting remote monitoring and
unmanned operations.
5. Textile, Dyeing, and Brewing Industries
Controls equipment like fans and motors in flammable dust or vapor
environments to ensure safe production.
6. Offshore Platforms and Ports
Suitable for highly corrosive environments such as offshore oil
platforms and ports, controlling lighting, ventilation, and fire
protection systems.
7. Automated Production Lines
In industrial automation scenarios like automotive manufacturing,
welding, and packaging, integrates PLCs, frequency converters, and
touchscreens for precise control.
Design:
| Model/Type | Width (mm) | Height (mm) | Depth (mm) | Notes |
| Full Aluminum Control Box-B | ≤400 (customizable) | ≤400 (customizable) | 190 | Panel included, customizable size |
| 400×500 Cast Aluminum PLC Explosion-Proof Cabinet | 400 | 500 | - | For hazardous areas |
| Explosion-Proof Control Box | 400 | 400 | 175 | IP65 |
| Explosion-Proof Control Box | 420 | 300 | 150 | IP65 |
| PLC Power Module Explosion-Proof Cabinet | 1000 | 2100 | 600 | Steel/aluminum construction |
| Power Control Cabinet | 600–800 | 1200–1800 | 370 | Cold-rolled steel & aluminum |
| Commander 1F Series (Aluminum Enclosure) | 160–400 | 230–360 | 108–242 | Modular, IP65, customizable |
IP Grade:
IP54/IP65
Suggestion:
• 1. Key Points for Dimensional Customization
Space Adaptation: Measure installation space dimensions (including
heat dissipation space), recommend 10-15% larger than total
equipment size
Standard Module: Suggested 50mm modular units (e.g., 500×600×200mm)
for accessory compatibility
Internal Layout: For tiered designs, recommended minimum 300mm per
layer (including wireway space)
• 2. Material Selection Guide
Material Type Application Scenario Pros and Cons
6061 Aluminum Alloy Standard industrial environments Lightweight
(60% lighter than steel), moderate corrosion resistance
5052 Aluminum Alloy High-humidity/coastal environments Excellent
salt spray resistance, 15-20% higher cost
Steel-Aluminum Composite Heavy-duty explosion-proof applications
External steel plate for explosion-proofing, internal aluminum for
heat dissipation
• 3. Critical Custom Configurations
Protection Rating:
IP54: Standard workshop environments
IP65: Outdoor/dusty environments (requires additional sealing
strips)
Cooling Solutions:
Natural cooling: Louvered openings (for <500W power consumption)
Forced air cooling: Explosion-proof fans (500-1500W)
Heat pipe cooling: For high-power frequency converter applications
• 4. Special Custom Requirements
Seismic Design: For marine/vehicle applications requires:
Increased plate thickness by 0.5-1mm
Vibration dampener installation
Potting for internal components
EMC Shielding:
Zinc-plated steel lining (30dB shielding)
Dedicated filter compartment
Waveguide interface treatment
• 5. Cost Optimization Suggestions
Modular design: Standard interfaces for more economical future
expansion
Optional accessories selection:
Essentials: Main cabinet, grounding terminals, wireways
